3516B Diesel Generator Set with Dynamic Gas Blending
Land Production Generator Sets
Details
Maximum Rating
1600 ekW (2000 kVA)
Minimum Rating
1600 ekW (2000 kVA)
Fuel
CNG, LNG, field gas, natural gas with diesel
Overview
Producing oil and gas is a complex task that requires specialized power generation equipment. Cat 3500 generator sets with Dynamic Gas Blending offer the lowest owning and operating cost by displacing diesel with low cost gas. They are specifically designed for the oilfield and combine decades of experience in diesel and gas engines with the latest electronics to ensure highest performance, optimum dual fuel operation, low emissions, and simplified operator interface.Cat generator sets are backed by the worldwide network of Cat dealers ready to support your operation with technical support, service, parts, and warranty.3516B generator set with dynamic gas blending kit. Ratings: 1600 ekW (2000 kVA) @ 50 Hz (1500 rpm).
Features at a Glance
- Dynamic Gas Blending System
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- Achieves up to 70% substitution while maintaining dieselperformance and safe engine operation- Closed loop control system enables maximumsubstitution over the widest load range in the industry- Maintains traditional diesel generator set power andtransient response performance- Accepts a wide range of gas quality and automaticallyadjusts to fuel quality changes, eliminating the need forfield calibration- EMCP 4.4 control panel features simplified rig integration,remote monitoring capabilities, and single point interfacefor the engine, generator, and Dynamic Gas Blendingfunctions- Leverages current hardware from G3516 product linewhile minimizing change to core diesel engine- Maintains existing diesel maintenance and overhaulintervals proven in oilfield applications
- Engine Design
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- Market-leading power density- Proven reliability and durability- Robust design prolongs life and lowers owning andoperating costs- Long overhaul life proven in oilfield applications- Core engine components designed for reconditioning andreuse at overhaul
- Safety
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- E-stop pushbutton on instrument panel- Air shutoff and explosion relief valves- Configurable alarm and shutdown features- Extra alarm switches available for customer-suppliedinputs- Flame arrestors
- Ease of Installation and Packaging
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EMCP 4.4 control panel uses standard communicationprotocols to integrate easily with rig monitoring equipmentto track engine health and substitution performance- Paralleling and load sharing capability- Fully integrated diesel and gas controls into single enginecontrol unit- Single point operation for generator set and Dynamic GasBlending system- Dynamic Gas Blending system automatically activateswhen gas supply is detected
- Custom Packaging
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For any petroleum application, trust Caterpillar to meet your project needs with custom factory generator sets and mechanical packages. Cat engines, generators, controls, radiators, and transmissions can be custom designed and matched in collaboration with our local dealers to create unique solutions. Custom packages are globally supported and are covered by a one year warranty after startup.
- Product Support Offered Through the Global Cat Dealer Network
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- More than 2,200 dealer outlets- Cat factory-trained dealer technicians service everyaspect of your Cat petroleum product- Worldwide parts availability, service, and warranty- Preventive maintenance agreements available for repairbefore-failure options- S•O•SSM program matches your oil and coolant samplesagainst Caterpillar set standards to determine:• Internal engine component condition• Presence of unwanted fluids• Presence of combustion by-products• Site-specific oil change interval
- Over 80 Years of Engine Manufacturing Experience
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Ownership of these manufacturing processes enablesCaterpillar to produce high quality, dependable products.
- Web Site
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For all your petroleum power requirements, visit www.catoilandgasinfo.com.
Specifications
Full Specifications
- Engine Specifications
-
Maximum Rating
1600 ekW (2000 kVA)Minimum Rating
1600 ekW (2000 kVA)Emissions/Fuel Strategy
Non-certifiedAspiration
Turbocharged-AftercooledManifold Type
DryBore
6.69 inStroke
7.48 inDisplacement
4211.0 in³Engine Control and Protection
ADEM A4Generator Set Control
EMCP 4.4Generator
SR4BFuel System
EUIFrequency - Speed
50 Hz (1500 rpm)
- Capacity for Liquids
-
Fuel
CNG, LNG, field gas, natural gas with dieselLube Oil System - Refill
107.0 gal (US)Cooling System - Engine
62.0 gal (US)
- Dimensions
-
Length
260.6 inWidth
94.4 inHeight
99.5 inWeight
41888.0 lb
Equipment
- Standard Equipment
-
Air Inlet System
- Aftercooler core — corrosion resistant
- Air cleaner — regular duty with soot filter
- Service indicators
- Flame arrestors
Control System
- ADEM A4 ECU
- ISM (integrated sensor module) for combustion feedback sensors
- Exhaust gas temperature sensors
Cooling System
- Radiator cooled - land based
- Outlet controlled thermostat and housing
- Jacket water pump — gear-driven
- Dual outlet
- Aftercooler cooling pump (SCAC) — gear-driven centrifugal
Diesel Fuel System
- Fuel filter
- Fuel transfer pump
- Flexible fuel lines
- Fuel priming pump
- Electronically controlled unit injectors
Exhaust System
- Exhaust flexible fitting, adapter and flanges
- Dual turbochargers with water-cooled bearings
Flywheel and Flywheel Housing
- SAE No. 00
- SAE standard rotation
Gaseous Fuel System
- Low pressure regulator
- Electronically actuated fuel control valve
- Gaseous fuel heater
- Electronically controlled gas shut-off valve
- Gas induction nozzles
- CSA certified gas electronic components
Instrumentation
- Analog gauges
- EMCP 4.4 control panel
Lube System
- Crankcase breather
- Oil cooler
- Oil filter
- Shallow oil pan
- Oil pan drain valve
Mounting System
- Oilfield base
- Heavy-duty land rig inner baseframe — three-point mountto oilfield base
Power Take-Offs
- Accessory drive
Protection System
- ADEM A4 ECU monitoring system provides engine protectionstrategies to protect against adverse operating conditions.Selected parameters are customer programmable.
Starting System
- Air starting motor
- Air silencer
General
- Paint — Cat yellow
- Vibration damper and guard
- Lifting eyes
- Lift and cable tow provisions
- Optional Equipment
-
Air Inlet System
- Heavy-duty air cleaners and precleaners
- Remote air inlet adapters
Charging System
- Battery charger
- Charging alternator
Control System
- Load sharing module
- Cat digital voltage regulator
- Governor conversion
- 2301A load sharing governor
Cooling Systems
- High gloss black folded core radiators and conventional coreradiator
- Coolant regulator conversions
- Belt guard, radiator guard
- Blower fan – engine mounted
- Fan drive and fan pulley
- Radiator mounting
- Water level switch gauge
- Coolant level sensors
Exhaust System
- Elbows
- Mufflers
- Flange and exhaust expanders
Fuel System
- Primary fuel filter
- Fuel cooler
Generator
- Oilfield spec twin-bearing, close-coupled
Generator Attachments
- Air filter
- Low voltage extension box
- Potential transformer
- Manual voltage control
- Current droop transformers
- Cable access box
- Bearing temperature detectors
Instrumentation
- Customer programmable annunciator
- Gauges and instrument panels
- Switches, relays, and contractors
Lube System
- Fumes disposal
- Oil filter, oil pan accessories
- Sump pumps
Mounting System
- Oilfield outer base with three-point mount
Power Take-Offs
- Front stub shaft
- Pulleys
Protection System
- Explosion relieve valve, shutoffs
- Switches and contacts/relays
- Oil pressure monitors, sensors
Starting System
- Air pressure regulator
- Starting aids
General
- Tool set
- Cat data link wire
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